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Synopsis of Automotive Press Line Safety PLC Solution Project

Automotive Plant where Safety PLC Solution was implemented.
  • Requirement: Safety PLC solution subject to 3rd-party validation by an “outside” engineer responsible for assuring that redundant monitoring applied to all press line functions. CSA compliance was contingent on 3rd-party acceptance.
  • Brock Solutions' Role: Producing Functional/Detail Design Specifications; PLC programming and integration with existing systems; HMI design, programming and integration with existing systems; hardware supply, design, fabrication, and integration with existing automation.
  • Main Technology Components: Siemens S7-300 Safety PLC, Siemens SIMATIC MP370 HMIs, Mitsubishi PLC system, PROFIsafe, PROFIBUS, Ethernet.
  • Situation: An automotive OEM hired the automation team of Brock Solutions and Siemens to develop and implement a Siemens Safety PLC solution for one press line.
  • Issue: Make operations at a sport utility manufacturing plant compliant with Canadian Standards Association (CSA) compliance mandates.
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