Synopsis of Dry Ice Expanded Tobacco (DIET) Plant Process Information System Project

  • Situation: A major tobacco processing company required that data collection and reporting related to process operations of a Dry Ice Expanded Tobacco (DIET) facility be automated.
  • Issue: DIET project part of corporate initiative to automate all tobacco facilities (e.g., Central Primary Process, Green Leaf Threshing, ByProducts Plant Process) with tracking capabilities and automated transfer of plant-floor information to the enterprise-level system.
  • Requirement: A DIET Plant Process Information system to track DIET tobacco cases, automate data collection in the DIET facility, enable automatic production report generation for the DIET facility, and record the exact Net Weight of each case fed in at the ByProduct Infeed.
Dry Iced Tobacco Screenshot
  • Brock Solutions' Role: Design, develop, and implement a DIET Plant Process Information System.
  • Main Technology Components: Wonderware FactorySuite (including InTouch and InTrack), PowerBuilder, Oracle, InSQL Server, and Ethernet. Interfaces to SAP.
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